Pusher 3.5" MEGA Intake System with 3.5" Passenger Side Intercooler Tube 1994-1996 Dodge Cummins

$629.99
SKU:
PDC9496MW
Availability:
***  Current lead time of 1-2 weeks  ***
Weight:
19.00 LBS
Current stock: 0
Description

Description

Full 3.5" MEGA pre and post intercooler intake system for Cummins 5.9L turbo diesel engines in 1994-1996 Dodge Ram pickup trucks.

This is NOT compatible with 1997-1998 12v vehicles with hydroboost. See our Mega Twin for a hydroboost compatible option. 

The 3.5" Mega Intake System replaces all of the 3” factory pre and post intercooler plumbing and intake manifold with 3.5” mandrel bend tubing. It replaces all of the factory boots and clamps with heavy duty 5-ply silicone couplers and stainless t-bolt clamps. The manifold is fitted with a half inch thick CNC laser cut flange and a total of four 1/8” NPT ports to handle any combination of sensors and injectors. Like all Pusher intakes, this system is capable of being run with or without the heater grid.

This intake system comes with instructions, heavy duty 5-ply silicone couplers, stainless t-bolt clamps, an OEM gasket and hardware.

Reviews

Reviews (2)

Cody Jan 19th 2026

Works exactly as expected

I got the mega 3.5 inch intercooler piping along with a grid heater delete block for my 1994 12 valve and got it all installed in about 2 hours. Could’ve done it quicker, but I wasn’t in a rush. Everything fit perfect. The only issue I had with installing was my fenders were touching the pipes just barely, so I took some vice grips and bent them in a little to prevent any rubbing! Hauled about 20k lbs a couple days later and my big turbo spooled a little sooner, and it did give me a few extra PSI of boost! The biggest difference was it kept my EGTs way lower going up hills! Not to mention my boost sensor fit in the port perfectly and haven’t had any boost leaks yet. And it looks absolutely gorgeous under the hood now!

Chris Pannullo Jul 26th 2018

Pusher 3.5 intake system

I recently installed this system on my 12v cummins. It is not stock by any means and I wanted to cool my EGT's down and help spool up downlow since I am running a large single turbo and the truck is my daily and tow pig. This system definitely helped in both departments although the intake plenum rubs the hood. I painted the entire system myself and the top of the intake is almost entirely rubbed through after a week. I am going to have to figure out how to stop that from happening before it causes an issue. Other than that I have no complaints great kit went together easy!

Additional Info

Additional Info

SKU:
PDC9496MW
Availability:
***  Current lead time of 1-2 weeks  ***
Weight:
19.00 LBS
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What's in the box?

(1) Pusher 3.5" MEGA Intake Manifold
(1) Pusher 3.5" MEGA Driver-side Charge Tube
(1) Pusher 3.5" MEGA Passenger Side Inter Cooler Tube
(2) 3.5" 45° 5-Ply Silicone Coupler
(1) 3.5"-3" Reducer 5-Ply Silicone Coupler
(1) 3.5" Straight 5-Ply Silicone Coupler
(7) 3.5" T-Bolt Clamp
(1) 3" T-Bolt Clamp
(2) M8 x 1.25 x 95mm Stud
(3) M8 Locking Nut
(1) Cummins M8 x 35mm Bolt
(1) 5.9L Cummins Intake Manifold Gasket
(5) 5/16" Washers
(Optional) ⅛" NPT Port Plugs